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                                                                                                                                                                磨粒及污染度分析技術—磨粒形貌分析儀
                                                                                                                                                                發布時間:2022-4-8

                                                                                                                                                                      LaserNet Fincs(LNF)是一臺將形貌識別和顆粒計數兩種常用的油料分析技術合二為一的分析儀器,采用激光技術和先進的圖象處理軟件自動識別顆粒形貌分布,確認各種潤滑和液壓油液中磨屑的屬性、大小和變化趨勢。


                                                                                                                                                                工作原理:

                                                                                                                                                                      LNF綜合應用激光成像技術和人工智能技術表征磨屑顆粒。從閉式潤滑油循環系統中汲取代表性油樣,送入儀器進行分析。油液樣品流經一個背部用脈沖激光二極管照明的觀察池,將顆粒的運動凍結1-350微秒。然后,透過油液樣品的光在一臺具有聚焦光學系統的電子照相機上成像。每秒鐘采集30個這樣的成像。照相機采集背部照明樣品的圖象,并提供分析軟件對油液樣品進行分析。從每個樣品得到兩條關鍵信息:磨屑大小分布以及磨屑類型和濃度。

                                                                                                                                                                具有顆粒測量計數器功能:

                                                                                                                                                                      LaserNet Fines—c可以處理并存儲幾千個圖象,以便于得到最好的計數統計。顆粒按其大小,直接被分成5—15um,15—25um,25—50um,大于50um四個等級。這種儀器的直接成象能力,使儀器在隨后的使用中不需要進行標定??諝馀菘梢院雎圆挥?,而且激光有足夠的能量去分析在用油。

                                                                                                                                                                具有顆粒形貌識別功能:

                                                                                                                                                                      這種儀器的另一種功能是應用神經網絡技術對大于20um全部顆粒進行形貌識別。通過一種計算方法,將顆粒分成4種類型,“切削磨損顆粒,疲勞磨損顆粒,滑動磨損顆粒和氧化物”。形貌識別軟件可將氣泡和液滴的影響消除掉。

                                                                                                                                                                技術指標:

                                                                                                                                                                      對大于5um的顆粒的進行計數

                                                                                                                                                                      大于20um顆粒由神經網絡技術分成“切削磨損顆粒,疲勞磨損顆粒,滑動摩損顆粒和氧化物四類”

                                                                                                                                                                      按 lS04406標準顯示污染度等級

                                                                                                                                                                      按NASl638標準顯示污染度等級

                                                                                                                                                                      自動調整流體的黑度,將固體顆粒與油液和積碳區分開來

                                                                                                                                                                      內置設備狀態趨勢分析數據庫

                                                                                                                                                                      數據輸出包括顆粒類型識別,圖象映射,顆粒尺寸趨勢和NAS,NAVAIR和ISO清潔代碼。

                                                                                                                                                                LNF儀器的優點

                                                                                                                                                                      唯一一種能夠自動測定油液中磨粒類型的儀器。鐵譜是一種經典的方法,但其勞動強度大,而且確定分析結果需要專家知識。

                                                                                                                                                                      可以對很多粘度高達350cSt的液壓油和潤滑油進行顆粒計數,而且不需要稀釋樣品,透光率從0.01%到100%,顆粒濃度從0到100,000個/毫升。

                                                                                                                                                                      跟蹤各個設備部件的采樣結果,進行顆粒濃度變化的自動趨勢分析。

                                                                                                                                                                LNF-C儀器與船隊的兼容性通過儀器的以下特征達到:

                                                                                                                                                                      高效能。儀器的間歇式處理特性使其能夠用一臺儀器可以監測多個設備部件。

                                                                                                                                                                      緊湊性。儀器配置齊全,所占空間1立方英尺。

                                                                                                                                                                      獨立操作。儀器操作時不需要添置其它儀器。儀器內置數據庫能夠保證儀器獨立發揮其跟蹤各個設備部件狀態的功能。

                                                                                                                                                                      集成操作。如果船上配置一個集成式狀態評價系統(ICAS),將油液分析結果自動傳送到一個能夠與其它機器傳感器數據結合的系統中。

                                                                                                                                                                      使用容易。利用含有幫助信息和提示指示的靈敏觸摸屏,多數操作人員通過基本培訓后都能夠進行操作。







                                                                                                                                                                      本文首發深圳市亞泰光電技術有限公司官網,亞泰光電,國家高新技術企業和深圳知名品牌,10余年工業內窺鏡油品分析儀研發、生產行業經驗國內外知名企業合作供應商,產品優惠熱線:0755-86656083 86656390,聯系我們獲取更多讓您怦然心動的詳情,期待您的指導與交流!

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