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                                                                                                                                                                機械設備的油液監測及智能運維
                                                                                                                                                                發布時間:2021-11-23

                                                                                                                                                                一、設備潤滑的全新理念

                                                                                                                                                                理念潛移默化地影響人的一生!  新的潤滑理念將改變你的管理!


                                                                                                                                                                理念一:工業是騎在10微米厚度的油膜上

                                                                                                                                                                理念一:工業是騎在10微米厚度的油膜上

                                                                                                                                                                機械設備 —— 是現代工業的基礎

                                                                                                                                                                摩 擦 付 —— 任何機械都是由若干個摩擦付所組成

                                                                                                                                                                潤滑油膜 —— 是保護摩擦付安全運轉的保護神

                                                                                                                                                                機械設備中一切發生相對運動的 零部件,其接觸表面間都存在摩擦、 磨損,潤滑是改善摩擦狀態、減少部件磨損的最重要的措施。

                                                                                                                                                                                                    
                                                                                                                                                                機械設備摩擦的微觀世界 四種滑動摩擦狀態

                                                                                                                                                                機械設備摩擦的微觀世界-四種滑動摩擦狀態

                                                                                                                                                                潤滑油膜是非常脆弱的!
                                                                                                                                                                      呵護好你的油膜 —— 就是保護好你的設備!
                                                                                                                                                                      潤滑部件 間隙及油膜厚度
                                                                                                                                                                      滾動軸承 0.1---0.3 micron
                                                                                                                                                                      齒輪 0.1---1.0 micron
                                                                                                                                                                      滑動軸承 0.5---50 micron


                                                                                                                                                                磨損對設備失效的巨大影響

                                                                                                                                                                國際摩擦學會理事長英國喬斯特博士的著名調查報告指出:


                                                                                                                                                                中國工程院

                                                                                                                                                                對中國“設備潤滑、摩擦、磨損” 狀況的調研中國工程院于2006年1月至2007年6月,組織國內數十位院士專家,開展“摩擦學科學及工程應用現狀與發展戰略研究 ”

                                                                                                                                                                      該項目涉及航天、冶金、軍工、汽車、鐵路、船舶、農機、化工等行業,涉及材料、制造、設計、潤滑多個領域

                                                                                                                                                                      2006年全國上述8個行業因設備潤滑不良和摩擦磨損所導致的能源、材料與設備損失達9500億元

                                                                                                                                                                      如果正確運用摩擦與潤滑技術知識,可以節省的人民幣估計可達3270億元,占GDP的1.55%。

                                                                                                                                                                      有效的潤滑管理 能使設備失效率顯著下降

                                                                                                                                                                日本新日鐵公司在1980-1986年的六年間由于加強潤滑監測與管理,使設備失效率下降了65%。


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