機械設備的油液監測及智能運維-深圳市亞泰光電技術有限公司

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資訊中心

資訊中心 +

詳情

機械設備的油液監測及智能運維

發布時間：2021-11-23

一、設備潤滑的全新理念

理念潛移默化地影響人的一生！新的潤滑理念將改變你的管理！

理念一：工業是騎在10微米厚度的油膜上

理念一：工業是騎在10微米厚度的油膜上

機械設備 —— 是現代工業的基礎

摩擦付 —— 任何機械都是由若干個摩擦付所組成

潤滑油膜 —— 是保護摩擦付安全運轉的保護神

機械設備中一切發生相對運動的零部件，其接觸表面間都存在摩擦、磨損，潤滑是改善摩擦狀態、減少部件磨損的最重要的措施。

機械設備摩擦的微觀世界四種滑動摩擦狀態

機械設備摩擦的微觀世界-四種滑動摩擦狀態

潤滑油膜是非常脆弱的！

呵護好你的油膜 —— 就是保護好你的設備！

潤滑部件間隙及油膜厚度

滾動軸承 0.1---0.3 micron

齒輪 0.1---1.0 micron

滑動軸承 0.5---50 micron

磨損對設備失效的巨大影響

國際摩擦學會理事長英國喬斯特博士的著名調查報告指出：

中國工程院

對中國“設備潤滑、摩擦、磨損” 狀況的調研中國工程院于2006年1月至2007年6月，組織國內數十位院士專家，開展“摩擦學科學及工程應用現狀與發展戰略研究 ”

該項目涉及航天、冶金、軍工、汽車、鐵路、船舶、農機、化工等行業，涉及材料、制造、設計、潤滑多個領域

2006年全國上述8個行業因設備潤滑不良和摩擦磨損所導致的能源、材料與設備損失達9500億元

如果正確運用摩擦與潤滑技術知識，可以節省的人民幣估計可達3270億元，占GDP的1.55％。

有效的潤滑管理能使設備失效率顯著下降

日本新日鐵公司在1980-1986年的六年間由于加強潤滑監測與管理，使設備失效率下降了65%。

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